How to Build a Wood Chevron Barn Door

Develop a good wooden Diy chevron barn doorway with a herringbone sample. Photograph tutorial in addition a PDF woodworking strategy to make it uncomplicated to develop your individual barn doorway from reclaimed wooden or contemporary lumber. 

See a lot more Diy doorways and barn doorways in our Shut The Front Doorway Diy sequence, in addition our picks for economical barn doorway components listed here. 

DIY chevron barn door, wood herringbone barn door, woodworking plans and tutorial
Get the chevron barn doorway programs In this article

How to Develop a Chevron Barn Doorway

by reader Emily Seaton | woodworking strategy by Amy of Hertoolbelt

Emily designed this lovely wooden chevron barn doorway as portion of her boys’ bathroom renovation. She shares her tale down below, and Amy has put with each other a building strategy so you can develop your individual doorway just like Emily’s!

Get the in-depth woodworking strategy In this article to develop your individual chevron barn doorway employing new lumber, or employing reclaimed hardwood flooring like Emily displays in the photo tutorial down below.

The finished barn doorway steps 39 ½” W x 84 ½” H x one ½” D.

DIY chevron barn door, wood herringbone barn door, woodworking plans and tutorial

Resources and Instruments

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The chevron barn doorway is designed employing plywood and luan, with 1x lumber for the layout and herringbone facts. (Emily displays how she utilised reclaimed wooden flooring down below.)

Making A Wood Chevron Barn Doorway for a Boys’ Lavatory Renovation

Hello Remodelaholics!  My identify is Emily and I are living listed here.

fixer upper with chevron barn door woodworking plans, wood herringbone barn door

We moved into this 90 something calendar year aged Kansas City home fewer than a calendar year back with three boys (including an infant, a 4 calendar year aged and a 5 calendar year aged), a seventy pound puppy and an mad belief that we could rehab most all of it on our individual.  What it lacked in modern day necessities (it experienced no duct work, gutters, insulation, and so forth.) it created up for in attraction and room.

When we walked in for the inspection there was drinking water pouring as a result of the entryway, remnants of termites in the dining home and asbestos in the popcorn ceiling.  To say this was a fixer higher was an understatement but we liked the huge corner lot, the format and the neighborhood.

This is Ga.

Build and amazing chevron barn door with this great tutorial and woodworking plans.

She lived listed here before me, with her two grownup bachelor sons.  From what I can notify as a result of images and letters the relatives still left guiding, Ga and her boys feel like lovely men and women who adored this aged home and created quite a few terrific memories in it.  While we now individual the home, there is however plenty of Ga to be discovered everywhere you go (including this portrait which my spouse retains hanging on our 2nd ground landing for some purpose).

Ga and I share a like for this aged wonderful household.  Even so we portion means when arrives to the finest way to demonstrate off its historic beauty.  Ga most popular to include it up with levels of wallpaper, paint, carpet and velvet (yes we eradicated a truckload of dusty velvet drapes).  Now, I am likely home by home in an effort and hard work to restore the authentic wonders of our endlessly household though weaving in a number of modern day gems.  Someplace among producing university lunches, naptimes and chasing all-around my a person calendar year aged, I am making an attempt to come across the time to change Georgia’s household into a person that I can connect with my individual.

I am positive that Ga would not approve.

We have no programs to at any time go so I consider total comfort and ease in producing this household just as we want it.  My spouse and I have been compelled to develop sets though in higher education to satisfy our Theater scholarships.  Minimal did I know how fruitful these shop classes would be for us!  We have never rehabbed a home before, but we dove it head very first and haven’t seemed back again.  Our most latest venture associated turning an outdated bed room and connected tub into a room for my two oldest boys.  In this article is the room before (Indeed, that is pink floral wallpaper.  And yes, it is also on the ceiling.  I explained to you Ga was everywhere you go):

boys bathroom before remodel and chevron wood herringbone barn door - via @Remodelaholic

And listed here is the bathroom which we took down to the studs, leaving only the ceiling and the authentic hexagon mosaic tile ground.

boys' bathroom remodel with original tile

This home desired quite a few matters, including a new bathroom doorway.  I like to come across amazing matters from blogs, like this a person, or Pinterest, and recreate them.  As they say, there is nothing at all new underneath the sunshine and I am not earlier mentioned stealing any plan that is a superior plan.  I discovered an brilliant version of a barn doorway on The Accent Piece and realized I wished to make it, or a person like.  In this article is the doorway I in the end arrived up with (which Amy produced woodworking programs for listed here):

DIY chevron wood herringbone barn door for a bathroom

Why opt for a barn doorway?

I resolved on a barn doorway simply because in boosting three boys underneath the age of seven the visual appeal of my home generally appears a lot more like a barnyard than a put where by civilized men and women are living.

There have been also realistic motives that created the barn doorway a superior suit.  The authentic doorway swung inward and to the correct which is almost certainly why the gentle switch was on the opposite aspect of the home earlier mentioned the sink as a substitute of to the correct of the doorway where by you would typically come across the gentle switch.  I experienced visions of my boys stumbling across chilly tile in the middle of the night blindly making an attempt to come across the switch earlier mentioned the sink.  We solved this difficulty by relocating the gentle switch to the correct of the doorway but we experienced to do absent with the inward swinging doorway.  The barn doorway solved the logistical difficulty.

Some men and women counsel barn doorways are not superior for bathrooms for privacy motives but taking into consideration this is inside a bed room I believed it would be ok.  In addition to, how a lot privacy do 4 and six calendar year aged boys really need anyway?  They not often shut the doorway when they are performing their small business as it is.

herringbone detail on a wood chevron barn door, diy woodworking plans

Picking out Wood for the Chevron Barn Doorway

I experienced not too long ago been to my regional Habitat for Humanity Restore and realized they experienced a huge stock of assorted hardwood flooring for a $one a foot.  Not really recognizing how a lot wooden I desired (I almost certainly went back again three occasions for a lot more) I picked as a result of items I believed have been a superior blend.  I started by measuring the outdoors of the doorway body to the bathroom.  In my case, it was 39” huge and 83” tall. (The printable woodworking programs are designed to these very same measurements, but you can change the measurement if desired.)

I went to House Depot and experienced them minimize a sheet of ½’ plywood and a sheet of luan down to 38” huge, a person inch short of the doorway body width to allow for for framing the outdoors with trim.  The luan is the back again of my doorway and the plywood would make up the middle of the construction.

At the time you have the products, the doorway can be created in a number of essential actions. I’ll demonstrate the pictures listed here, and you can get a entire minimize record and assembly diagrams listed here in the woodworking strategy.

Time & Expense

The development of the chevron barn doorway took roughly three – 2 hour sessions.  Hanging the doorway is undoubtedly a group effort and hard work but I managed the development myself.

Expense breakdown:

  • Hardwood ground- $thirty
  • Trowel manage- gifted
  • 4, 1×2- 8FT strips- $5
  • 4×8 sheet Luan- $thirteen
  • 4×8 sheet plywood- $23
  • Doorway components – $ninety eight
  • Leather-based manage- $three
  • Tacks for manage- $three

build chevron barn door with herringbone details

How to Develop a Diy Chevron Barn Doorway

Stage one: Create the Doorway Foundation

Glue the luan and plywood with each other with wooden glue.  The luan aspect must be on the ground.  Set major objects on top all all-around to compress the luan to the plywood and let it dry.  I utilised only wooden glue for this stage.  I realized this would not be more than enough energy for the finished products but will go back again with short nails to safe.

Stage 2: Pick Wood for Herringbone Barn Doorway Pattern

Get started arranging the hardwood ground to come across the sample you like most.  I consider it is valuable to draw out a diagram before you start out so you know what it will seem like. I utilised 5 horizontal slats at the top of the doorway before commencing the break up herringbone barn doorway sample – or connect with it chevron, whatsoever you like.

The printable woodworking programs have a entire diagram and minimize record, including board widths, to make the format uncomplicated. 

I started laying out and building the deal with of the doorway from the outdoors in.   I did not have items prolonged more than enough to operate the length of the doorway on the edges, so I put the seam on the still left where by I prepared for the manage to go.

diy reclaimed wood herringbone barn door, chevron barn door


Stage three: Connect The Wood Experience

Get started securing the wooden flooring edges with wooden glue and one one/4” nails. Get started with the top and aspect frames, then the top horizontal items. You can include the base deal with body piece now like Emily did, or wait to install it right after the herringbone barn doorway detail (like proposed in the woodworking programs).

I utilised a pneumatic nail gun, which would make this process really rapidly.  Additionally, there is nothing at all like employing a nail gun to vent the frustrations of the chevron barn door, reclaimed wood herringbone barn door detail


Stage 4: Reduce The Doorway Stile

Reduce a 1×2 to operate down the middle.  Wait to safe this piece until all of the diagonals are minimize to suit.  This gives you wiggle home to squeeze in the final piece of the herringbone barn doorway sample.

Stage 5: Reduce and Set up Herringbone Barn Doorway Pattern

To start out the herringbone diagonals, I started at the corner with a triangle I minimize from a broader piece of flooring.  From there it was a issue of marking the length of every single minimize until I received to the conclusion.  These are all forty five degree angles and a triangle is really valuable. The woodworking strategy has a in-depth diagram of lengths and sizes to make this portion even simpler!

An gain of performing with hardwood flooring is that every single piece is manufactured with a tongue and groove edge in order for the items to suit into a person a different.  All you have to do is set it in and gently hammer the items with each other.  Then safe every single piece with the pneumatic a wood barn door with chevron pattern, diy herringbone barn door detail


Stage six: Insert Barn Doorway Body

Soon after the entrance of the doorway is finished its time to body the sides.  The thickness of the doorway equaled one ½” (one/4” luan + ½”plywood + three/4” hardwood ground).  This authorized me to use 1x2s strips of wooden (which in fact evaluate at ¾” x one ½”) to body the doorway.  I minimize the 1x2s at a forty five degree angle and connected them to the outdoors edge with a pneumatic gun.


attach wood herringbone barn door back and frame

Stage 7: Protected Barn Doorway Backing

The back again of the doorway is just the sheet of luan.  Hammer short nails all-around the edge of the luan for included energy.

Stage eight: End

If your precision with a observed is everything like mine, you could have gaps in the corners of the trim.  Fill any imperfect corners (in my case all) with wooden filler.  When dried, sand until easy.

diy herringbone barn door detail on a chevron barn door, woodworking plan

I experienced supposed to stain the doorway but right after it all arrived with each other I really liked the normal seem of the hardwood ground.  I gave it three coats of polyurethane employing a foam brush.

finished diy chevron barn door, wood herringbone barn door accents

Reclaimed Wood Barn Doorway Components

I bought the barn doorway components on Ebay.  There are a wide range of possibilities but I went with a essential design. (See a lot more economical barn doorway components listed here.)

This doorway is major but did not exceed the 200lbs excess weight limit of most barn doorway components.  Contemplating how huge our doorway is we went with the prolonged six.six FT choice opposed to the 6FT.  Provided the thickness of our baseboards, we hung the components backwards so the doorway would be farther absent from the wall.

barn door hardware, chevron barn door with herringbone detail

The barn doorway manage is an aged trowel my aunt discovered at an estate sale.  I took it from her figuring I would use it a person day.  I discovered the excellent put inside a thirty day period.

diy barn door handle and hardware, chevron herringbone barn door

We desired a tiny manage to open the doorway from the inside of the bathroom.  I choose on a strip of leather-based that I connected with tacks.

leather diy barn door handle, herringbone wood chevron barn door

When hunting for leather-based at Passion Foyer I can across these leather-based bookmarks.  The measurement is excellent.  I hammered it on with huge nail heads leaving some slack so the manage would be simpler to grab.

leather diy barn door handle, herringbone wood chevron barn door

leather diy barn door handle, herringbone wood chevron barn door


Concluded Barn Doorway + Boys’ Lavatory Renovation

In this article is the finished products, with a watch into my boys’ new bathroom.  The tiling is also my work.  I credit my spouse with the plumbing and electrical.

diy bathroom renovation with herringbone barn door DIY

Bedroom and Lavatory Notes:

  • Bedroom coloration:  Benjamin Moore’s Hale Navy
  • Lavatory vanity and sinks:  Ikea’s Hemnes/ Rattviken with Braviken sink
  • Faucet: Ikea’s Runskar
  • Mirrors:  Ikea’s Savern
  • Wall Tile: House Depot’s Snow White Brick 12×12” mosaic tile
  • Ground Tile: authentic to the home
  • Light Fixtures: Pottery Barn Outlet, Covington Articulating Solitary Sconce devoid of the shade (we broke a person so resolved to go devoid of and use Edison bulbs as a substitute).

This doorway is the excellent ending contact to this mattress and tub remodel.  I know I like it a lot more than my boys do but I hope they will occur to appreciate it a person day way too.  While I do not have a weblog, you can comply with me on Instagram.

Much more Diy barn doorways:

in addition 35 a lot more Diy barn doorways listed here. 

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Build A Chevron Barn Door, Wood Herringbone Barn Door, Woodworking Plans, Remodelaholic

Build an amazing chevron barn door with this great tutorial and woodworking plans.

Very first revealed thirty Mar 2015 // Up to date 19 Might 2020

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About Amy Baesler